Advanced Laser Soldering System with High-Resolution CCD Imaging

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Advanced Laser Soldering System with High-Resolution CCD Imaging

Customization:	Available
Axis:	4 Axis
Style:	Floor

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Product Description

⚙ Basic Info.

Model NO.	Non-Standard Manufacturing
Control	Automatic
Application	Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
Certification	ISO
Laser Power	100W / 150W / 200W (Selectable)
Laser Wavelength	1064nm
Cooling Mode	Full Air-Cooled
Package Size	110.00cm * 100.00cm * 180.00cm
Gross Weight	800.000kg
Origin	China

📄 Product Description

Double Station Laser Tin Ball Soldering Machine

This Laser Tin Ball Soldering Machine is a cutting-edge solution for high-precision soldering applications. Designed for microelectronic components, it combines advanced fiber laser technology with a dual-station interactive feeding system to maximize efficiency and accuracy. Ideal for BGA chips, 5G optical communication devices, camera modules, and semiconductor packaging, this machine ensures spatter-free, residue-free welding with pinpoint consistency.

Key Features

Dual Workstations: Simultaneous loading/unloading and welding operations reduce downtime, boosting productivity by 20% or more.
CCD Positioning System: Achieves ±3μm repeat accuracy for flawless alignment on ultra-fine solder joints.
Automated Tin Ball Spraying: Synchronizes laser welding with precise ball dispensing for 60-2000μm pad sizes.
Customizable Options: Supports post-weld inspection, dust purification, and tailored functions.
No Flux Required: Eliminates cleaning costs and enhances environmental compatibility.

📊 Technical Parameters

Parameter	Specification
Laser Power	100W / 150W / 200W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm / ±5um / ±0.02mm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz

🔍 Product Details

CCD Vision Positioning System

High-definition CCD camera with a full-vision image positioning system, offering 360° intelligent recognition and positioning. Automatically captures custom welding paths, adaptable to various shapes, with arbitrary programming of X-Y-Z motion trajectories.

Laser with Temperature Feedback

Utilizes a fiber laser module and high-precision temperature feedback control system, enabling temperature control in tiny areas (0.3-1.5mm diameter) with ±10°C accuracy, ensuring optimal welding results and preventing workpiece damage.

Precision Worktable

Features an efficient and precise dual-Y structure worktable with ±7μm motion repeat accuracy, ensuring stability and consistency in batch production through precise motion control.

Solder Ball Placement Mechanism

High-precision solder ball placement mechanism, controlled via program settings and nozzle selection, manages the rate and amount of solder balls to precisely control solder joint size.

🛠 Applications

Main Applications: IT electronics, digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding.

Specific Uses: Coil soldering, socket component soldering, connector bases, medical cameras, and camera modules.

🏢 Company Overview & Certifications

Our company is a National High-tech Enterprise with ISO 9001 certification, integrating R&D expertise and 86 patented technologies. Our equipment guarantees ±0.01mm welding precision, meeting the demands of miniaturized, high-density electronics. We provide comprehensive technical support and after-sales response, including parameter debugging and process training.

📦 Packaging & Shipping

Frequently Asked Questions

Q1: What are the advantages of the dual-station design? A: The dual-station system allows for simultaneous loading/unloading and welding. This interactive workflow significantly reduces standby time and can boost overall production efficiency by more than 20%.

Q2: Does this machine require flux for the soldering process? A: No, this laser tin ball soldering system operates without flux. This eliminates cleaning costs, prevents chemical residue, and is much more environmentally friendly.

Q3: How accurate is the positioning for fine components? A: The machine is equipped with a high-definition CCD vision system that achieves a repeat accuracy of ±3μm, making it ideal for ultra-fine solder joints in microelectronics.

Q4: What range of tin ball sizes can the machine handle? A: The automated spraying mechanism is designed to handle tin ball diameters ranging from 60μm to 2000μm, allowing for versatile application across various pad sizes.

Q5: Is the temperature controlled during welding? A: Yes, it features a high-precision temperature feedback control system. It can manage temperatures in tiny areas with ±10°C accuracy to prevent damage to sensitive workpieces.

Q6: What industries is this equipment most suitable for? A: It is widely used in IT electronics, 5G optical communications, semiconductor packaging, automotive electronics, and high-precision medical device manufacturing.